This article outlines the essential production process​ and types of fillings​ for plush toys, tackling common quality challenges such as inadequate softness, discomfort, and shedding that manufacturers must avoid. The production process​ spans twelve detailed steps: beginning with contacting the manufacturer and confirming feasibility based on material requirements, followed by designers creating sample patterns and prototypes, client approval, mass production, mold creation, material inspection and cutting (manual or by press), machine sewing of the main body and accessories with in‑process checks, installation of components like noses, eyes, and joints (sometimes preceded by embroidery), filling with designated materials using compressed air, hand‑sewing openings, shaping, removing loose fibers with high‑pressure air, attaching tags, trimming threads, adjusting fur length, undergoing inspection and metal detection, and finally packaging per customer specifications. On the fillings​ side, five main types are covered: PP Cotton—recycled polyester fiber that is fluffy, elastic, warm, and economical, making it the most widely used filler; Washed Cotton—treated for a softer, vintage appearance with resistance to deformation and fading; Down Cotton—made from ultra‑fine fibers for a down‑like feel, offering lightness, softness, insulation, and stable form without fiber leakage; Plastic Pellets—dense beads placed in bases or feet to lower the center of gravity and ensure stable sitting or standing poses; and Foam Beads—high‑polymer cushioning material that is lightweight, elastic, and shape‑retentive, ideal for plush pillows and cushions thanks to its excellent shock absorption.

This guide walks you through creating a fully personalized AI action figure from start to finish. First, you use ChatGPT’s free image generation (up to 15 images a day for free users): upload a full‑body photo—even an old or blurry one—specify style details such as clothing, pose, accessories, name, and packaging theme (e.g., retro rock star with a guitar), then refine the AI‑generated image as needed before cropping it against a plain background for clarity. Next, convert the 2D image into a 3D model using an AI‑powered image‑to‑3D tool: upload the cropped image, remove the background for better results, download the .OBJ file, repair if necessary, and prepare it for printing with support structures for stability. You can then 3D print your figure in full color (slower) or single color (faster), though non‑industrial printers may yield less smooth surfaces and some post‑processing or professional sculpting might be needed. After assembly, you have your unique action figure—and for top‑tier quality, services like Demeng Toy are recommended.

This article explains how scale figures are sized and traces the origin of the concept in the toy industry. A 1/6 scale​ figure is created by dividing the real-life dimensions of a character by six—for example, an anime character 180 cm tall becomes a 30 cm figure (180 ÷ 6). The idea of scale figures dates back to the 1959 launch of Mattel’s Barbie doll, which stood at 11.5 inches (about 29 cm) and established the “Playscale” standard. This size was later adopted and adapted by other brands, such as Hasbro’s G.I. Joe series, and the term “Sixscale”​ was coined for action figures to highlight a more masculine identity. In contrast, other scaled models like a 1/100 Gundam​ follow a different principle: the model’s height is 1/100th of the original—an 18.08‑meter Gundam becomes an 18.08‑cm model. Importantly, ratios such as “1/100” indicate reduction, while “100:1” would signify enlargement, which is not applicable here.

This article outlines a streamlined workflow for making vinyl toys—collectible PVC or soft vinyl figures crafted through a mold‑based process that balances creativity and precision. It begins with Concept & Design, defining the character’s theme, size, pose, and accessories (usually 3–12 in+), using sketches or digital tools (Illustrator, ZBrush, etc.) to lock details, and planning key production choices like static/articulated design, target age, and packaging (blind box, window box) to guide scale and safety. Next, Prototype​ builds a physical or 3D model (clay sculpting over an armature or digital sculpting plus 3D printing) to test scale, balance, and how colors/textures will look after molding, refining until it becomes the “golden sample.” Mold Making​ coats the master model, encloses it in a box, pours slow‑curing silicone rubber to avoid bubbles, then opens the mold (using two‑part molds for complex shapes) with clear marks for clean demolding. Casting​ pours liquid PVC into the prepared mold, taps out air, cures, trims, and sands; small projects use silicone molds, while large runs use industrial injection molding with planned gates/vents for stability. Finally, Finishing, Assembly & Safety​ cleans, primes, paints (acrylics, spray, or airbrush), seals, assembles with toy‑safe glue (adding joints if needed), designs packaging that tells the character’s story, and ensures compliance with safety standards (EN71, ASTM F963, etc.) via tests for small parts, sharp edges, flammability, and quality control. This process turns a character idea into a polished, safe, and retail‑ready vinyl toy.

This article introduces PVC (polyvinyl chloride)​ as a plastic material that is completely non‑toxic, odorless, and safe for skin and respiratory health when manufactured without harmful additives—highlighting that Demeng Toy uses rigid PVC​ with no toxic substances. PVC is widely applied across industries such as toys, construction, interior decoration, and food packaging, and is classified into two main types: rigid PVC, which makes up about two‑thirds of the market, contains no plasticizers, and is durable, easy to mold, non‑brittle, and pollutant‑free, with the construction industry accounting for 60 % of its use, followed by packaging and toys; and flexible PVC, which contains plasticizers, is more brittle and less durable, and is mainly used for flooring, ceiling materials, and leather product surfaces.

This article focuses on how to properly clean and maintain transparent resin figurines, which have become popular in home décor thanks to their unique translucent texture, exquisite design, and creative appeal. As these delicate pieces can easily collect dust and stains, the guide outlines five key steps: choose a non‑abrasive cleaner​ such as neutral detergent or specialized glass cleaner; use a soft cotton or suede cloth​ to avoid scratching the surface; control water temperature, keeping it at room temperature or below 40 °C to protect the gloss; dry promptly​ in a ventilated area away from direct sunlight, or with a low‑temperature hairdryer; and perform regular maintenance​ by applying a wax‑based care solution to form a protective layer against dust and stains. By following these careful cleaning and upkeep practices, resin figurines can retain their stunning shine and distinctive charm for years.

This article explains what soft vinyl figures​ are—hollow, lightweight, slightly soft toys made from soft vinyl plastic, valued as both playthings and collectible art pieces. It details the evolution of their production: while single‑piece creation is now simple via 3D modeling (e.g., ZBrush, C4D), 3D printing, smoothing, and painting, pre‑2015 methods relied on clay sculpting and polyurethane resin models with less refined results. For mass production​ (ideal for business orders, typically starting at 100 units for cost efficiency), the process involves mold creation (wax molds electroplated into durable soft vinyl molds), injecting liquid PVC into rotating heated molds to form hollow figures, automated spray‑painting and pad‑printing for consistent coloring and intricate details, hand‑painting for fine touches, and custom packaging—all under strict quality control. For customization, clients work with professional manufacturers (e.g., Demeng Toy) to realize their own designs through the same production pipeline, with services covering 3D modeling, mold making, production, coloring, cleaning, and packaging to ensure high‑quality, perfectly colored vinyl figures.

The plush toy market is currently undergoing structural change, capitalizing on trends like trendy toys, national trends, and museum crazes, transforming from traditional children's toys to hybrid trendy toys that combine "culture, technology, and emotion." On the one hand, companies are breaking through reliance on licensing by incubating their own IP and personalizing their brands. For example, Wuduyouou has created original IP based on mythical beasts from the Classic of Mountains and Seas, Wen Tongzi uses a "battle-damaged aesthetic" to convey individuality, and Super Energy Factory is subverting the boundaries of materials with its "everything can be plush" approach. Furthermore, the innovative "Plush + X" model is unlocking diverse possibilities. PVC material mixes, magnetic interactive designs, and intangible cultural heritage free-stitch embroidery techniques combine trendy play attributes with cultural heritage. Museum-themed and giant panda-themed plush toys like the Sanxingdui Bronze Chirp and Panda Factory Fubao have become phenomenal hits. Furthermore, functional and dynamic innovations are reshaping consumer scenarios. Garfield's practical plush products (neck pillows, eye masks, etc.) are breaking through seasonal constraints, while Fun Nest Culture's electric plush and Teemo Planet's light-up dolls are tapping into the youth "healing economy" market through interactive features. Overall, the plush toy industry is completing the value upgrade from "dolls" to "cultural carriers" in the new tens of billions of tracks with the triple logic of "IP empowerment + material innovation + emotional connection".

Leveraging its professional R&D and innovation system, Ciaoka Chaoka launched innovative plush and PVC products based on its original IP. In 2023, the brand capitalized on the popularity of vinyl plush in Southeast Asia and, through collaboration with distributors, rapidly expanded into Thailand, Vietnam, and Indonesia. The Luckymeow series has proven popular, leading to steady growth in overseas revenue. The brand has also identified the European and American markets as a secondary focus for overseas expansion, capitalizing on the growing acceptance of Chinese trendy toys in these markets. While mainland China remains its primary market, its overseas market share continues to grow, demonstrating strong global potential.

Dongguan has become a key force in the trendy toy industry with its profound manufacturing heritage. In its early years, it accumulated technology by working as a contract manufacturer for Disney and Bandai. Today, it uses processes such as "vinyl + plush" to solve the problems of pure plush being easily deformed and vinyl being easily scratched. It is also exploring slow-rebound plush and temperature-changing materials, and developing trendy toys with movable joints to seize the initiative in the "material revolution." In terms of production capacity and efficiency, the "Dongguan speed" is outstanding. Large quantities of vinyl plush can be shipped in 2 months, and small batches can be pre-sold in as fast as 15-20 days. The industrial cluster efficiently connects the processes. Although technical talent is scarce, skilled pattern makers remain a core advantage, and some talents have entered the upper reaches of the brand value chain. On the market side, local contract manufacturers once helped Pop Mart, and now original IPs are on the rise. IPs such as HiTOY, "Wa San Sui" and "Zhuo Da Wang" have achieved outstanding results overseas. Many Dongguan original trendy toy IPs have entered the global market, becoming a carrier of young people's emotions and making Dongguan a "shipping place" for China's trendy toy culture.

This article focuses on the profound transformation and spatial resurgence of the plush toy market, charting its journey from a fringe category to a core consumer and emotional hub. Three major trends have emerged within the market: deepening IP collaborations, upgrading emotional interactions, and cultural IP derivatives. The IP collaboration trend breaks down barriers, connecting virtual and real life. The emotional interaction trend leverages technology to enhance interaction by empowering toys with features like heating, fragrance, and emotion recognition. The cultural IP derivative trend infuses cultural connotations through "abstract reproductions" of cultural relics and the integration of local cuisine and dialectal memes. In the commercial space, plush toys have evolved from supporting roles at the bottom of supermarkets to soothing corners of cultural and creative stores, and then to standalone stores and pop-up shops in core shopping districts of high-tier cities. Shopping malls are shifting their investment strategy towards brands that prioritize spatial design and emotional interaction. Plush toys, with their strong emotional appeal, have benefited from this. Online promotions on Xiaohongshu (Little Red Book) and offline pop-up stores have formed a closed loop, and trendy brands are eager to collaborate with them, propelling them to become a powerful force in the consumer market. The essence of this change is the recognition of the value of emotional consumption by physical businesses. Plush toys are not only commodities, but also spiritual refuges and soul backup devices for urbanites. In the future, they are expected to replace traditional jewelry counters and become a new generation of spiritual landmarks. The emotional value they carry far exceeds the material itself.

Entering the trendy toy industry during its explosive growth in 2020, Letsvan founder Zhan Huiyu broke through the startup difficulties with extreme productism - he would rather give up 5 million yuan in emergency payments than destroy defective products; with a deep understanding of emotional value, he led the team to incubate popular products such as "China's No. 1 Princess IP" Youli and the phenomenal IP WAKUKU. Among them, WAKUKU took less than a year from its birth to its popularity, and it competed with Pop Mart's top-tier LABUBU. Starting from 2024, Quantum Song completed the full acquisition of Letsvan. The two parties "complemented each other's genes" to strengthen their marketing capabilities. By cooperating with Lehua Entertainment to open up celebrity channels, the SIINONO blind box launched in 2025 was sold out at its first launch, and pre-sales were scheduled until September; after the brand was upgraded to "Letsvan Dream Island", Zhan Huiyu positioned it as an open ecosystem connecting designers, artists and users, and continued to lead with the market response speed of "cheetah" - incubating 15 self-owned IPs in 4 years since its establishment, in the fiercely competitive trendy toy track, using passion and long-termism to write the growth trajectory from a dark horse startup to a new force in the industry.