loading

Shenzhen Demeng Toy Design Development Co.,Ltd focus on making custom designer toys.

no data
How Are PVC Figures Made?
DemengToy
Demeng Toy is a Professional PVC Figure Manufacturer 

     Demeng Toy, a leading PVC figure factory in the custom PVC figure industry, we specialize in PVC action figure manufacturing and PVC figurine manufacturing. Our state-of-the-art production processes, including advanced injection molding and expert craftsmanship, bring to life a diverse range of pop figures and designer toys. Renowned for our thoughtful service and strict quality control, Demeng Toy continues to shape the future of Designer art toy creation, catering to art toy collectors and enthusiasts worldwide.

Why PVC material is better for custom toys?
PVC (Polyvinyl Chloride) is a popular material used for manufacturing toy figurines, and it offers several advantages that make it well-suited for make anime PVC figures. Here are some reasons why PVC can be considered a better option for creating toy figures:
  •     Durability: PVC is highly resistant to environmental factors such as moisture, corrosion, and chemical rotting.
  •     Lightweight: anime  PVC figures made from PVC are relatively lightweight, which makes them easy to handle, transport, and display, even at larger sizes.
  •     High Detail Retention: PVC can be molded with a high level of detail, allowing PVC toy factory to make PVC anime figure with complex textures and features. This makes it particularly popular for detailed anime pvc figures
  •     Cost-Effective: Compared to other materials like resin or metals, PVC is cost-effective to produce recycled plastic toys. This makes it an economical choice for both manufacturers and consumers, especially for mass-produced PVC figures .
  •     Vibrant Color Retention: PVC material holds colors well, allowing for vibrant, lasting finishes that do not easily fade or discolor over time. This is crucial for maintaining the visual appeal of collectible PVC toys and PVC figurines.
  •     Ease of Maintenance: PVC figures are easy to maintain and can be cleaned with just soap and water. They do not require special care, making them convenient for collectors and art toy fans.
  •   Safety: When manufactured according to safety standards (2009/48/EC), PVC figure can be non-toxic and safe for use, even in products intended for children.
  •    Recyclability: While PVC recycling can be complex, it is possible. Efforts to improve PVC toy recycling processes are enhancing the sustainability of this material.

    If you want to make PVC figures, please contact Demeng Toy, We will provide you with a complete set of customized services from design, modeling, production to transportation.

Custom PVC Designer Art Figure Toys Manufacturer
What is PVC Injection Molding?
PVC Injection molding is a manufacturing technique widely used for producing plastic Figures. This process involves melting granular polymers in a short time to create identical plastic PVC figure components. The melted plastic is shaped using molds, solidifying under pressure to form durable PVC figure. While injection molding has been around for decades, it remains essential for producing customized figurines efficiently, cost-effectively, and with enhanced durability. Its versatility extends to various industries beyond toy manufacturing.

In PVC toy production, only rotocasting rivals injection molding in popularity. Due to its high-quality output, injection molding is ideal for PVC Figure mass production, capable of producing thousands or even millions of consistent PVC figure parts at minimal cost.
A Brief History of Injection Molding
The foundation of injection molding dates back to the 19th century, with the first patented machine being relatively rudimentary. It processed limited materials and posed safety risks, restricting production to simple items like household goods. Significant advancements occurred in the 1930s with the development of thermoplastics like polyethylene, polystyrene, and Polyvinyl Chloride (PVC). These materials revolutionized toy manufacturing.

The emergence of modern injection molding machines was driven by the demand for cost-effective metal alternatives. American inventor James Hendry played a pivotal role in creating the first screw injection machine, gradually transforming the toy industry into what it is today.
no data
The Injection Molding Process 

PVC Toy injection molding involves two primary stages: mold creation and production, which consists of six repeatable steps.  

Stage 1: Mold Creation
Mold creation is the most critical phase. Engineers utilize CAD and CNC machining to design PVC figure molds, specifying geometry, dimensions, and textures. Mold costs represent the largest expense, ranging between $3,000 and $6,000 for standard molds capable of producing 1,000–10,000 units. Complex figure designs incur higher costs. High-quality aluminum or steel ensures mold durability for multiple production cycles. Advances like 3D printing have reduced mold manufacturing costs, particularly for low-volume runs.  
Stage 2: Manufacturing PVC Figures

Once the mold is complete, the following six steps are repeated:  

1. **Clamping**: The mold's two halves are clamped together using machinery.  

2. **Injection**: Melted PVC is injected into the mold, requiring consistent temperature control for proper setting.  

3. **Dwelling**: Pressure ensures the liquid fills all mold cavities, eliminating air pockets.  

4. **Cooling**: The mold is left to cool, solidifying the plastic into the desired shape.  

5. **Opening**: The PVC figure part is carefully removed from the mold using clamping motors.  

6. **Ejection**: Engineers eject the PVC figure part using ejector pins, trimming excess material for final inspection.  

no data
Advantages and Disadvantages of Injection Molding

While injection molding is a preferred method for PVC figure production, it has both advantages and limitations.

**High Efficiency**: Known for rapid production and cost-effectiveness, making it ideal for large-scale figure PVC manufacturing.
**Low Waste**: The process minimizes waste, with leftover plastic easily recycled.
**Labor Cost Reduction**: Automation reduces labor input, lowering overall costs.
**Complexity**: Allows for the creation of intricate and uniform PVC figure designs with high precision.
**Versatility**: Compatible with various materials and colors.
**High Setup Costs**: Initial expenses for design, molding, and material procurement are substantial.
**Lead Time**: New PVC figure launches require months of planning, design, and testing before production begins.
**Size Limitations**: Best suited for small PVC figure parts; larger components are often produced using rotocasting(vinyl molds), leading to a combination of both techniques in art toy production.
no data
Custom PVC Figure Toys Production Process
The whole process of mass production of PVC plastic figures injection molding process:
1. Art Toy Design
Designers or artists provide their designs of art toys
2. 3D Molding
Create a 3D model based on the customer's designs
3. 3D Printing Prototype
Print PU prototypes through 3D printing technology
4. Molding Solutions
Develop the mold solutions based on prototype samples
 5. Making Molds
Make the mold according to the mold solutions
6. Test Molds
Test molds and make pre-production samples
7. Pre-Production Sample Coloring
Paint pre-production samples and confirm with customers
8. Injection Molding Production
Injection molding to produce various parts of plastic toys
9. Coloring PVC Figures
Batch coloring of various parts of PVC Figures
10. Assembling & Packing
Assemble various toy parts and put them into packaging
no data

Demeng Toy has over 10 years of experience in manufacturing plastic figures. We specialize in combining injection molding and roto-casting techniques to produce plastic toy figures, boasting extensive practical expertise. Our capabilities allow us to create complex designs that other factories may hesitate to produce. If you have any PVC figure production needs, please contact Demeng Toy.

The characteristics of PVC figures
PVC figure, Vinyl figure and Resin figure displayed side by side
Over the years, advancements in 3D printing technology have significantly transformed the production of customized PVC figures, streamlining the creation of master molds. This progress has enabled the widespread application of PVC (polyvinyl chloride) in the manufacturing of artistic figurines.
One of the most notable attributes of PVC art toys is their exceptional artistic flexibility. Thanks to its capacity to be molded into various shapes and sizes, PVC has become a preferred medium for artists and designers to showcase their creativity. Its adaptability allows for the representation of diverse artistic styles, ranging from minimalist designs to intricate and detailed character models.
While PVC injection molding offers numerous advantages, it is essential to compare it with other crafts commonly used in toy manufacturing, such as resin or vinyl. The key benefit of PVC injection-molded toys lies in their efficiency in mass production, making PVC an ideal choice for large-scale toy manufacturing operations.
no data
Popular PVC Art Toys and Thier Futhure
Demeng Toy help designers and artists around the world custom made their own PVC anime figures and PVC statues
Custom PVC Figure
As AIGC-generated designs increasingly align with human creativity, a growing number of hobbyists are expressing interest in custom figurines. They aim to transform AI-generated designs into tangible PVC figures. With its expertise and craftsmanship, Demeng Toy stands out as the ideal partner for these enthusiasts, offering tailored solutions for creating personalized collectible toys.If you want to custom your own figures, please contact Demeng Toy!
no data
Renowned Designer Toy Brands and Their Artistic Figures 
Several leading brands have emerged as pioneers in the collectible art toy market, each distinguished by its unique style and innovative designs. Brands like Kidrobot, Funko Pop, and Medicom Toy have become household names, offering a diverse range of products that captivate collectors and enthusiasts alike.
The Future of Collectible Figures 
The outlook for PVC figures remains promising, driven by ongoing innovation and evolving design trends. Notably, the maturation of AIGC technology has significantly reduced the cost of designing toys, enabling the creation of high-quality anime figure PVC at lower expenses. This technological advancement is fostering a surge in exceptional designs within the collectible toy industry.
no data
Get in touch with us
Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
Custom Toy Factory, Art Toy Manufacturer  
ADDRESS
Dongjia International 1315, No.19 Longgang Road, Longgang District, Shenzhen, Guangdong Province, China.
Contact us
wechat
whatsapp
Contact customer service
Contact us
wechat
whatsapp
cancel
Customer service
detect