Shenzhen Demeng Toy Co., Ltd. focus on making custom designer toys.

Large PVC Figure, Front View Of Cartoon Character Collectible Art Toy

Large PVC Figure, Back View Of Cartoon Character PVC Figurine

Large PVC Figure, Side View Of Cartoon Designer Collectible Toy

Large PVC Figure, Another Side View Of Cartoon PVC Art Figure

Large PVC Figure

Large PVC Figure OEM ODM Collectible Action Figure Custom Cartoon Character Art Toy for Collection

Large PVC Figure OEM ODM Collectible Action Figure Custom Cartoon Character Art Toy Factory Service, designer vinyl figurine manufacturing for brand IP, limited edition collection and display statue.

Product Description

We provide large PVC figure OEM ODM service for collectible action figures, custom cartoon character art toys and designer display statues. From original character concept, 3D sculpting and prototyping to mold making, PVC injection, hand painting, assembly and packaging, we support brands, designers and entertainment IP projects to develop high-quality collectible figures.

The sample figure shows a large-scale cartoon character art toy with a half-exploded designer structure, combining a yellow-shirt character, a white dog-like figure, red costume details, mini bird figure and layered internal parts. The smooth PVC surface, bold color blocking, rounded sculpt style and creative dissection design make it suitable for premium collection, desktop display and brand collaboration releases.

We specialize in custom cartoon character figures, designer art toys, limited edition statues, brand IP merchandising and large-scale collectible OEM ODM production. Suitable for toy collections, artist collaborations, retail display pieces and entertainment merchandise projects.

Key Features

Large PVC Figure OEM ODM Collectible Action Figure Custom Cartoon Character Art Toy Factory Service
Half-exploded designer cartoon character structure with premium PVC finish
Support brand IP, limited edition collection and display statue manufacturing
Full process service: concept, sculpting, mold making, casting, painting & packaging
Suitable for designer toys, collectible figures and entertainment IP merchandise

Material:

PVC

Color:

Customizable (Pantone Color Matching Available)

Size:

Customizable (OEM/ODM Service for Various Scales)

Prototyping Time:

7 working days (Rush Order Available)

MOQ:

100 pcs (Bulk Discount for Large Orders)

Certificates:

CE, EN71, ASTM F963, CPSIA

Inquiry

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Brand Name

Custom

Usage

Home Decoration, Collection, Desktop Ornament, Gift

Packaging

Color Box

Weight

Customized (Depends on Size)

Style

Designer PVC figure, half-body cartoon character, classic comic style, colorful segmented art toy

Craft

Injection PVC, hand painting, pad printing

Note:

The toy figure images shown on our website are intended solely as references for customization and are not available for purchase. As a professional ODM/OEM toy manufacturer, we focus on customizing and producing toy figures of comparable style. If you have an original figure design you’d like to produce, please reach out to us for a quotation.

Large PVC Figure

Large PVC figure manufacturing is injection molding at the size where the material's habits become design inputs. Every cut that segments the figure is read twice: once as the visible design language of a dissected art toy, once as the invisible seam where two independently shrunk parts must meet. The manufacturing plan therefore has two documents small figures never need: a datum scheme — which surfaces on the figure define true position for every other part — and a stack-up plan — how much accumulated tolerance each joint is designed to absorb.

Three consequences follow. First, the sculpt is compensated before the mold is cut: the steel is sized to the part's final dimension after shrinkage, not to the 3D print. Second, joints carry load, so they are engineered — dowel diameters, interference fits, glue area — not inherited from the desk-scale version. Third, assembly happens against a jig, because a large segmented figure aligned by hand is aligned differently every time it is built.

Product Display

Large PVC Figure (3)

Large PVC Figure (4)

Large PVC Figure (1)

Material Comparison

Material route	Behavior at large scale	Where it is used on this program	Watch-outs
Thin-wall injection PVC, segmented ⭐	Each segment stays thin enough to mold without sink marks; size comes from segmentation, not wall thickness	The shell, limbs and head segments of the half-exploded figure	More parts means more joints means a real stack-up plan — segmentation buys moldability and spends tolerance
Rotocast hollow vinyl sections	Hollow walls keep weight down on the largest volumes; skin thickness is cast, not injected	Large body volumes where injection walls would sink or cycle forever	Vinyl and PVC differ in surface hardness and shrink behavior — mixed-material figures need a pair-spec, not an assumption
ABS structural core / connectors	Stiffer than PVC under sustained load: dowels, keys and internal frames hold alignment without creeping	Hidden dowels, bayonets and the internal armature the segments stack onto	The skeleton is invisible until it isn't — joint print-through on thin shells is a real defect at this scale
Solid injection PVC (limited zones)	Only for small thick details; sink marks and long cycles forbid it on large volumes	The apple, birds and small accent parts on the reference design	Solid zones cool unevenly against thin neighbors — witness marks around the thick-thin transition show in gloss
Steel ballast in the base	Puts the center of mass where the footprint is; a figure this size tips on its reputation	Base segment of floor-standing and window-display units	Ballast adds shipping weight and it shifts during transit unless potted — a loose plate inside a base becomes a rattle complaint
Gloss clear coat system	Unifies the color blocking across segments molded in separate tools	Outer surface of all segments after paint	Cross-tool gloss matching is checked side by side on the golden sample, not per part

Process Comparison

Card	What changes at scale	What goes wrong if ignored	How we control it
1. Shrinkage compensation	Mold shrink is a percentage of dimension — at 600 mm it is visible millimeters, and it differs by direction and by wall thickness	Steel cut to the 3D print's dimensions; every part lands slightly small and slightly off-square	Shrink rate applied per part in the tool design, verified on the first shots against the golden sample
2. Warp on flat zones	Large flat and gently curved zones bow as they cool unevenly out of the tool	A back panel that rocks on the table and a seam gap that varies along its length	Geometry thickened or ribbed at sculpt stage; controlled jig cooling; flatness checked on a surface plate
3. Tolerance stack	Each part carries its own tolerance; a segmented figure adds them at every joint	Steps and gaps at the cut lines — worst where the design shows most	Stack-up plan at sculpt stage: total allowed error per joint, distributed so no joint exceeds its step-off limit
4. Datum and keying	Assembly needs reference surfaces: one datum defines position, keys and dowels define orientation	Parts aligned by eye; every assembled figure is a unique assembly of the same parts	Datum faces chosen on hidden surfaces; ABS dowels sized for interference fit; orientation keyed so assembly cannot happen wrong
5. Jig assembly	Large segments are glued against a fixture that holds every relationship the drawing specifies	Hand-held assembly: flush varies by operator, by day, by fatigue	Jig built with the golden sample; flush and gap-line standards set on it; operators check against the jig, not against each other
6. First-shot correction	The first shots from every tool are measured, compared against the shrinkage model, and the steel is corrected	Correction skipped because "the 3D print fit" — then ten thousand parts are molded on the error	Dimensional report per tool; steel adjustment loop closed before bulk; the report archived with the program file

MOQ

100 pcs

Full program at minimum scale: every tool, the jig, the dimensional report, the jig standard. The tolerance discipline is heaviest per unit here — and it is what the size is made of.

300 pcs

First-shot corrections and jig time amortize visibly; enough volume for a second colorway on the same tools.

500 pcs

Supports a variant tier (recolor or alternate reveal configuration) sharing the segment tools, plus a flat-pack retail version alongside assembled display units.

1,000+ pcs

Flagship retail quantities: batch-level dimensional sampling, dedicated packaging runs, restock discipline against the archived manufacturing file.

Unit price by volume

Volume	Unit price (USD)
100-299 pcs	$6.80-88.00
300-499 pcs	$5.60-72.00
500-999 pcs	$4.60-58.00
1,000+ pcs	$3.90-46.00

Note: Prices are for reference only. Actual costs depend on final design, size, quantity, and production requirements.

Program timeline

Stage	Duration
Segmentation, sculpt & prototype	5-11 days
Tooling, first shots & correction	35-42 days
Paint, jig assembly, QC & packing	14-22 days
Total, first order	54-75 days
Repeat orders (tools + file exist)	30-45 days

Care & Maintenance

Keep it off heat sources and out of sustained direct sun. Large flat zones are the warp zones: a radiator or a sunny sill works on the biggest panels first, and PVC remembers the bend.

Set it on a level, full-contact surface. A two-point rock means either the shelf or the base is off — fix the surface before blaming the figure; a sustained rock loads joints it was never tested under.

Inspect the joints at every cleaning. The cut lines that carry load — neck, waist, limb roots — are the places a starting gap shows first. A hairline step is cosmetic; a widening one is a repair order.

Do not lift it by a limb or the head. Lift from the base or the torso core. Every joint is a designed connection, not a handle, and the largest figures fail at the hand-hold, not in the display.

Dust with a dry soft cloth, top down. Gloss surfaces show micro-scratches at this size; avoid feather dusters on painted internals where the reveal is part of the design.

Dry dusting beats sprays. Solvents and alcohol cloud gloss coats and can craze paint at pad-print edges; a barely damp cloth on stubborn spots, then dry immediately.

If it disassembles for storage, disassemble rarely. Dowel and bayonet joints are engineered for a few firm cycles, not weekly routines — repeated take-downs wear the interference fit that holds alignment.

Store flat-pack cartons flat and closed. Segments rattling in an open carton do the transit test's job badly; the molded insert positions are the intended storage.

Keep the assembly guide with the box. On flat-pack programs, wrong-order assembly is the main cause of joint stress — the sequence exists because some joints cannot carry load until others are seated.

Report a warped panel early. Warp caught in the first weeks can often be relaxed and re-seated on a flat surface with gentle, even pressure; warp that has lived through a summer is permanent.

Production Process & Timeline

The production cycle of this custom toy is about 2-3 months. The process is divided into 3 core stages, with the steps and timeframes for each stage as follows:

Pre-design & Sampling Stage

Including 2D design, 3D modeling, 3D printed sample, and colorful prototype production, taking 5-11 days in total;
Mold & Mass Production Preparation Stage

Including mold solution finalization, mold making, and mass production, taking 35-42 days in total;
Post-processing & Delivery Stage

Including color painting, assembling, Q-C (quality control), packaging, and delivery, taking 14-22 days in total.

FAQ

Why do you need to cut my figure into segments at all?

Three reasons stack up. Injection cannot mold thick large volumes without sink marks and cycle problems, so size is built from thin-wall segments. Segmentation lets the design reveal internals - the half-exploded language of the reference piece. And smaller tools are cheaper and correctable. The trade is honest: every cut is a joint, every joint is a tolerance stack point, and the whole page you are reading is the discipline that trade requires.

How do you keep the seams between segments invisible?

Four controls, all documented. Shrinkage is compensated per part in the tool design, verified on first shots with a dimensional report. A stack-up plan assigns each joint its share of accumulated tolerance before the tools are cut. Assembly happens on a jig with datum surfaces and keyed orientation, so alignment is not operator-dependent. And flush and gap-line standards are set on the jig-built golden sample, then checked per joint in bulk QC.

Can the segments be offset to show the internals on purpose?

Yes - that is the half-exploded language of the reference design, and it is the most demanding version of the format: the gap is the look, so the joints behind it must be the best-made parts of the figure. Offset reveal segments are engineered with their own joint geometry and checked at their own standard, because on this style a visible step is not a hidden defect - it is the product.

What size range is realistic for injection PVC?

400-800 mm is the working range for segmented injection programs, and the tiers are re-engineered at each jump - shrinkage, warp and stack math are all functions of dimension. Above that range the format shifts toward rotocast hollow sections or FRP, with different material behavior and different economics. We will say so plainly when a brief crosses that line.

Who owns the tools and the manufacturing file?

You do. All segment tools, the assembly jig, the golden sample standard, the dimensional report, the stack-up plan and the datum layout are commissioned works under the OEM/ODM agreement. The file is what makes a restock reproduce the first run instead of rediscovering it - it ships with the program documentation on request.

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