Vinyl, or Polyvinyl Chloride (PVC), is favored in the toy industry for its flexibility, durability, and excellent color-retention properties. These characteristics make it ideal for producing a wide range of art figures, from detailed miniatures to sizable collectible vinyl figures.

The process begins with your art designs. We collaborate closely with artists and clients to refine their initial concepts. This stage involves sketching, discussing potential designs, and finalizing the details before moving forward.

When your art design is finished, we have professional team of toy figure 3d molding to transformed into a 3D model using computer-aided design (Zbrush or 3d Max) software. This model is crucial for visualizing the final product and for creating the first prototype, usually made with a 3D printer. The prototype is a tangible version that allows us to assess the design's feasibility and make necessary adjustments before production.

Next, Creating a high-quality mold is crucial, as it directly impacts every toy made in the mass prodcution. For vinyl toys, the molds are typically made from steel or aluminum for durability. The mold-making process must capture every detail of the prototype to ensure the integrity of each figure produced.learn more with "How to make a vinyl toy"

The mass vinyl toy production involves the injection of liquid vinyl into the molds. This step requires precise temperature and pressure settings to ensure the vinyl fills the mold completely and evenly, only experienced vinyl toy production engineers can master this skill skillfully.

After injection, the vinyl needs to cool and solidify within the mold. Then demold to obtain rough vinyl parts, then pick out the bad parts, and punch all qualified parts so that they can have good coloring capabilities

After vinyl parts are polished, the vinyl part are handed over to our skilled painters who apply colors and finishes as per the design specifications. This step can be highly detailed, requiring several layers of paint to achieve the desired effect.Finally, all vinyl parts are assembled and packed into customized packaging boxes.

Producing vinyl toys involves specific challenges such as ensuring detail fidelity, preventing vinyl leakage during molding, and achieving color consistency. Our experienced team addresses these issues by:

- Using advanced venting systems in molds to prevent air pockets.

- Conducting multiple pre-production trials to perfect the mold and material settings.

- Implementing stringent quality control measures during the painting and finishing phases to ensure each unit meets our high standards.

Contact us to start your custom vinyl toy project! Visit our website at demengtoy.com or reach out directly through our customer service line. Let's create something extraordinary together!